ISI SOLUTIONSSafety → Protection
ENGINEERING · HARDWARE · SOFTWARE
What would you like
to manage better
in your plant?
Safety, traceability, production. We enter real processes and coordinate hardware, software and skills through to the complete solution.
You can start with one machine, one department or one problem. ISI coordinates the path, including the suppliers involved.
SOUND FAMILIAR? WE HAVE ADDRESSED IT.
01 — 03Traceability → Quality
A complaint: which batches are affected?
Skills & Performance → Control
Do times and costs reflect reality?
Inside the process. Through to the solution.About 250 IDEA® installations in EuroGroup Laminations
01 / RECOGNISE THE PROBLEM
Do any of these
situations sound familiar?
Each path connects a concrete need to relevant experience. The case explains what we did; your context defines where to begin.
Safety → Protection
See the risk.
- Are there recurring risk-related behaviours?
- Does the PLC signal match the physical state?
- Is maintenance traceable and verifiable?
The desired outcome: Identify conditions that need investigation and trigger an appropriate response.
A RELEVANT CASE
From bypassing to the appropriate response.
The intervention. Machine events linked to context, recurring-pattern analysis and workflows to managers. Training and coaching where needed.
What changes. An alert becomes a path for action on behaviour, machinery or the process.
Read the case journeyTraceability → Quality
Reconstruct the history.
- Can I trace a product back to raw materials?
- Do I know about rework, anomalies and downtime?
- Can I connect products, batches and certificates?
The desired outcome: Narrow down the potentially affected scope using traceable evidence.
A RELEVANT CASE
From a nonconformity to the scope of the problem.
The intervention. Product or container identification, reverse tracing of materials and events, and links to documents.
What changes. Identify products that may share the same cause rather than treating all products as equally suspect.
Read the case journeySkills & Performance → Control
Decide using data.
- Where are we losing time?
- Does the operator have the required skills?
- Does planning react to downtime, absences and materials?
The desired outcome: Understand actual costs and availability to support plant decisions.
A RELEVANT CASE
Cycle time alone is not the whole cost.
The intervention. Actual times, downtime and delays linked to machines, people, materials and business data.
What changes. Supplement theoretical estimates with an economic view of the actual process, supporting margin and pricing decisions.
Read the case journey02 / HOW WE DELIVER IT
From machine data
to decisions.
The toolbox already exists. ISI software, IDEA® developed in industrial partnership, and integration expertise. We choose what your problem needs and connect what you already have.
HARDWARE / INDUSTRIAL PARTNERSHIP
IDEA®
Enlarge image ↗Developed in partnership byISI Solutions + Euro Automation
Industrial edge: acquires, processes, connects and communicates. With HDMI, it can also bring information to a machine-side display.
Explore IDEA®SOFTWARE & INTELLIGENCE
Make data operational.
Enlarge image ↗InfoPlatform · MES/KPI · MRP real-time · maintenance · traceability · documents/workflows · e-learning/skills · AI/analytics · Vision · operator panels.
Explore the software- 01 / FIELDMachine / PLC / sensors / signals
- 02 / EDGE / CONNECTIONIDEA® or direct integration
- 03 / SOFTWAREISI software / systems
- 04 / OPERATIONSPeople / systems / decisions
IDEA® is not required in every project. Where appropriate, ISI integrates PLCs, machines or other systems directly.
03 / RESPONSIBILITY FOR THE SOLUTION
The outcome should not become a coordination project on your shoulders.
We do not sell components. We take responsibility for the complete solution.
Data, platform and interfaces
We connect data capture, hardware, software, PLCs, ERP and operator panels.
Machine builders and suppliers
We coordinate machine builders and suppliers to deliver the agreed integrations.
Process, people and outcome
We support the process, training and commissioning through to verification of the objective.
We agree on objectives, scope and responsibilities. ISI coordinates the technical and operational journey.
04 / PEOPLE AND KNOW-HOW
Knowledge matters
while work happens.
Individual know-how becomes a company asset: contextual instructions, verified skills, training and coaching to guide everyday work.
From an event to training: the caseThe document relevant to the task
The operator finds the correct revision of the instructions for the task.
Before executionCheck that the document is the one required for the operation.
Documents and instructionsAvailability does not mean authorisation
We compare required skills with demonstrated skills and operator authorisations.
If verification is missingAssess skills and provide training or coaching before assigning the task.
Skills in the processLearn, verify and receive coaching
Relevant content, a test and learning records support the operator.
When a course is not enoughOn-the-job coaching completes the path. Knowledge must become usable.
Read the training case05 / START SMALL. GROW STEP BY STEP.
We start with the problem that matters today.
The solution can grow tomorrow.
There is no need to transform the whole factory at once. One of our case journeys started with warehousing and picking, then expanded progressively across the process.
See how the project grew- 01
The first problem
Warehouse organisation, coding and picking orders.
- 02
A broader view
Actual times, costing and margins.
- 03
A shared asset
Know-how, training and usable knowledge.
06 / WHY THE APPROACH MATTERS
Understand the process.
Verify the outcome.
With managers and operators, we measure the starting point, design and implement the solution, then verify and consolidate the outcome.
Discover the complete ISI approach07 / THE FIRST COMMERCIAL STEP
A clear path,
before the project.
The Operational Evolution Plan turns your problem into a first intervention with a measurable objective.
YOUR STARTING POINT